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Tooling Services

Custom Tooling Solutions

Design and manufacturing of press toolings, assembly fixtures, and welding jigs for prototype or serial production

Precision Tooling for Manufacturing Excellence

AMD Machines offers comprehensive tooling design and manufacturing services. From prototype toolings ready in 4-6 weeks to production-grade tooling for high-volume manufacturing, we deliver solutions that ensure quality, repeatability, and efficiency.

With 30+ years of automation expertise, we understand how tooling integrates with your complete manufacturing process. Our in-house design and fabrication capabilities mean faster turnaround and tighter control over quality.

4-6 Weeks for Prototype Tooling
30+ Years Experience
100% In-House Capability
Stamping & Forming

Press Tooling & Dies

Custom die design and manufacturing for stamping, forming, and pressing operations. Specialists in servo press tooling for precision force and position control.

What is Press Tooling?

Press tooling refers to the specialized dies, punches, and forming tools used in stamping and pressing operations to shape metal and other materials. Quality tooling is essential for achieving consistent part quality, tight tolerances, and efficient production cycles.

At AMD Machines, we design and manufacture custom press tooling for a wide range of applications—from simple blanking dies to complex progressive dies with multiple stations. Our servo press tooling expertise allows us to create tools optimized for precision force and position control, essential for modern manufacturing requirements.

Types of Press Tooling We Manufacture

Progressive Dies

Multi-station dies that perform several operations in sequence as the strip advances through the press. Ideal for high-volume production of complex parts with multiple features.

Transfer Dies

Dies designed for transfer press systems where parts are moved between stations by a transfer mechanism. Perfect for larger parts requiring multiple forming operations.

Compound Dies

Single-station dies that perform multiple operations (such as blanking and forming) in one press stroke. Cost-effective for medium-volume production.

Servo Press Tooling

Specialized tooling optimized for servo-driven presses, taking advantage of programmable stroke profiles for improved forming quality and tool life.

Blanking Dies

Precision cutting tools for producing flat blanks from sheet material. Designed for optimal material utilization and edge quality.

Forming & Bending Dies

Tools for shaping material through bending, drawing, and forming operations. Engineered for spring-back compensation and consistent results.

Industries We Serve with Press Tooling

Our press tooling solutions support manufacturing across automotive, appliance, electronics, medical devices, aerospace, and general metal fabrication industries. From brackets and housings to precision electrical contacts and structural components, we have the expertise to deliver.

Press Tooling Capabilities

  • Progressive dies up to 120" length
  • Transfer dies for parts up to 24" x 24"
  • Tolerances to ±0.001"
  • Tool steels: D2, A2, S7, M2, carbide
  • In-die sensors and monitoring
  • Servo press optimization
  • Quick-change systems
  • Prototype to production volumes

Need Press Tooling?

Get a quote for your stamping, forming, or pressing application.

Request Quote
Precision Fixtures

Assembly Fixtures & Jigs

Custom fixtures and jigs for manual or automated assembly operations. Designed for accuracy, repeatability, and operator efficiency.

What Are Assembly Fixtures?

Assembly fixtures are specialized work-holding devices that position and secure components during assembly operations. Well-designed fixtures ensure consistent part placement, reduce operator fatigue, improve quality, and increase throughput.

AMD Machines designs and builds custom assembly fixtures for both manual assembly stations and automated assembly systems. Our fixtures incorporate precision locating features, quick-acting clamps, and error-proofing (poka-yoke) to ensure every assembly is built correctly.

Types of Assembly Fixtures We Build

Assembly Jigs

Guide fixtures that control the motion and position of tools or components during assembly. Ensures consistent fastener placement, adhesive application, or component insertion.

Holding Fixtures

Work-holding devices that secure base parts during component addition. Features precision locating and quick-release clamping for efficient cycle times.

Locating Fixtures

Precision fixtures with datum surfaces and locating pins that ensure exact component positioning. Critical for maintaining tight assembly tolerances.

Inspection Fixtures

Gauging and measurement fixtures for in-process or final inspection. Includes go/no-go gauges, CMM fixtures, and vision inspection nests.

Poka-Yoke Fixtures

Error-proofing fixtures that prevent incorrect assembly through physical constraints, sensors, or interlocks. Eliminates defects at the source.

Quick-Change Fixtures

Modular fixture systems with standardized interfaces for rapid changeover between product variants. Reduces downtime and increases flexibility.

Benefits of Custom Assembly Fixtures

  • Improved Quality: Consistent part positioning eliminates variation and reduces defects
  • Increased Throughput: Optimized ergonomics and quick-acting clamps speed up cycle times
  • Reduced Training: Intuitive fixtures make it easy for operators to build correctly every time
  • Error Prevention: Poka-yoke features catch mistakes before they become defects
  • Flexibility: Modular designs accommodate product variations and new models

Assembly Fixture Capabilities

  • Manual & automated fixtures
  • Ergonomic design for operators
  • Precision locating (±0.002")
  • Pneumatic & manual clamping
  • Poka-yoke error-proofing
  • Sensor integration
  • Modular quick-change systems
  • Multi-product flexibility

Need Assembly Fixtures?

Let us design fixtures that improve your assembly quality and efficiency.

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Welding Solutions

Welding Fixtures & Jigs

Robust fixtures for MIG, TIG, spot, and robotic welding applications. Engineered to maintain part position during thermal distortion.

What Are Welding Fixtures?

Welding fixtures are specialized jigs that hold components in precise alignment during welding operations. They must withstand heat, spatter, and the forces of thermal expansion while maintaining dimensional accuracy. Quality welding fixtures are essential for producing consistent, dimensionally accurate weldments.

AMD Machines designs and manufactures custom welding fixtures for manual welding stations and robotic welding cells. Our fixtures incorporate anti-spatter coatings, thermal management features, and robust clamping to ensure reliable performance under demanding welding conditions.

Types of Welding Fixtures We Manufacture

MIG/TIG Welding Jigs

Fixtures for gas metal arc and gas tungsten arc welding. Designed for optimal torch access, proper grounding, and spatter protection.

Robotic Welding Fixtures

Precision fixtures optimized for robotic welding cells. Features accurate datum positioning, robot-accessible geometry, and quick-load capability.

Spot Welding Fixtures

Fixtures for resistance spot welding with electrode access, proper grounding paths, and positioning for consistent weld nugget placement.

Welding Positioners

Rotating and tilting fixtures that present the weldment at optimal angles. Enables flat and horizontal welding positions for better quality.

Tack Welding Fixtures

Initial fitup fixtures for tacking components before final welding. Ensures proper alignment and gap control for quality welds.

Multi-Station Fixtures

Fixtures with multiple nests for load/unload while welding. Maximizes arc-on time and increases cell productivity.

Welding Fixture Design Considerations

  • Thermal Management: Slots, relief cuts, and heat sinks to manage thermal expansion
  • Spatter Protection: Anti-spatter coatings and removable spatter shields
  • Grounding: Proper electrical grounding paths for arc welding
  • Access: Clear torch access angles for all weld joints
  • Clamping: Robust clamps that hold position under thermal stress
  • Distortion Control: Fixture design that counteracts weld-induced distortion

Welding Fixture Capabilities

  • MIG, TIG & spot welding
  • Robotic cell integration
  • Positioners & manipulators
  • Anti-spatter coatings
  • Thermal distortion control
  • Multi-station configurations
  • Quick-change systems
  • Heavy-duty construction

Need Welding Fixtures?

Get custom fixtures designed for your welding application.

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Flexible Options

Prototype or Production Tooling

Whether you need tooling for validation or high-volume manufacturing, we deliver the right solution for your timeline and budget.

Fast Turnaround

Prototype Tooling

4-6 Weeks

Perfect for validation, testing, and low-volume initial production runs.

  • Rapid design iterations
  • Cost-effective materials
  • Proof of concept validation
  • Process development
  • Small batch production (100-10,000 pcs)
Get Prototype Quote
High Volume

Production Tooling

8-12 Weeks

Built for durability and high-volume manufacturing with long service life.

  • Production-grade tool steels
  • Extended tool life (1M+ cycles)
  • High-volume capability
  • Precision tolerances (±0.001")
  • Full documentation package
Get Production Quote
How We Work

Our Tooling Process

1

Requirements Review

We analyze your part geometry, production volumes, cycle time requirements, and quality specifications to understand your needs.

2

Concept Design

Our engineers develop tooling concepts using 3D CAD, presenting options with tradeoffs for your review and approval.

3

Design Validation

FEA simulation and analysis ensure the design meets specifications. We validate forming feasibility and identify potential issues.

4

Precision Fabrication

Manufacturing in our 80,000 sq ft facility with CNC machining, wire EDM, grinding, and heat treatment capabilities.

5

Testing & Delivery

Thorough tryout and testing before delivery. Full dimensional inspection, sample parts, and documentation included.

Why Choose Us

The AMD Tooling Advantage

Fast Turnaround

Prototype tooling in 4-6 weeks. Our in-house capabilities eliminate delays from external vendors.

Quality Assured

ISO 9001:2015 processes ensure consistent quality from design through delivery and beyond.

Automation Integration

Tooling designed to integrate seamlessly with automated systems for maximum efficiency.

Expert Engineering

Our team brings 30+ years of tooling and automation experience to every project.

In-House Fabrication

Complete design and manufacturing in our 80,000 sq ft facility for faster turnaround.

Scalable Solutions

From single prototypes to production tooling for millions of cycles—we scale to your needs.

Common Questions

Tooling FAQ

What is the typical lead time for prototype tooling?

Prototype tooling can be completed in 4-6 weeks depending on complexity. This includes design, fabrication, and initial tryout. Rush delivery options are available for urgent projects.

What's the difference between prototype and production tooling?

Prototype tooling uses cost-effective materials suitable for hundreds to thousands of parts, perfect for validation and low-volume production. Production tooling uses hardened tool steels designed for millions of cycles with extended service life.

Do you provide tooling design services only?

Yes, we offer stand-alone design services if you prefer to fabricate tooling elsewhere. We can also work with your existing designs to manufacture tooling to your specifications.

What file formats do you accept for part designs?

We accept all major CAD formats including STEP, IGES, Parasolid, SolidWorks, CATIA, and NX. We can also work from 2D drawings or even physical samples.

Can you modify or repair existing tooling?

Yes, we offer tooling modification, repair, and refurbishment services. We can also reverse-engineer worn tooling to create replacement dies and fixtures.

What industries do you serve with tooling?

We provide tooling for automotive, medical devices, aerospace, electronics, appliances, consumer products, and general manufacturing industries.

Industries We Serve

Our tooling solutions support manufacturing across diverse industries including automotive, medical devices, electronics, aerospace, consumer products, and heavy equipment. Whether you need a single prototype fixture or production tooling for millions of cycles, AMD Machines has the expertise to deliver.

Our Tooling Process

  1. Requirements Review - We analyze your part geometry, production volumes, and quality requirements
  2. Concept Design - Our engineers develop tooling concepts with 3D CAD modeling
  3. Design Validation - Simulation and analysis ensure the design meets specifications
  4. Fabrication - Precision machining and assembly in our 80,000 sq ft facility
  5. Testing & Delivery - Thorough testing before delivery with full documentation

Quality & Precision

All tooling is manufactured to your specifications with full dimensional inspection and documentation. We maintain tight tolerances and use high-quality tool steels and materials appropriate for your production requirements.

Ready to Discuss Your Tooling Project?

Contact our engineering team to discuss your tooling requirements. We'll help you choose the right solution for your timeline, budget, and production needs.

Request a Tooling Quote

Ready to Automate?

Tell us about your project. We've built 2,500+ machines over 30 years - chances are we've solved something similar.

  • Free Consultation
  • Custom Solutions
  • Expert Engineering

Request a Quote

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